Gravity casting

Gravity Casting process guarantee high quality of the casting

TECHNOLOGY

Our suppliers use gravity casting to produce plates and bars using all copper  alloys covered by global standards: PN-EN 1982,  DIN 1705, 1709, 1714,  PN 91/H-87026, ASTM B271, BS 1400 and using special alloys too.

APPLICATION OF GRAVITY CASTING THAT WE OFFER

Bearings, sliding bearings, half bearings, bushes, worm gears, sealing rings, gears, shaft, screw nuts, rings, sleeves and plain bearing, wind turbine used in Power Generation, Oil&gas, Marine, Fluid Control, Engineering, Aerospace, Mining

PARAMETERS​

Diameters range: 10 – 1100 mm
Maximum length: 500 mm
Maximum weight: 4 tons 
Alloy:

CuAl10Fe2
CuSn11P
CuSn7Zn4Pb7
CuZn33Pb
CuAl10Fe
UE12
CuAl10Ni3Fe2
CuSn11Pb2
CuSn10Pb10
CuZn37Pb
CuAl10Ni
B555
CuAl10Fe5Ni5
CuSn12
CuZn25Al5Mn4Fe3
CuZn25Al5
CuAl11Ni
RG7
CuAl11Fe6Ni6
CuSn12Ni2
CuZn34Mn3Al2Fe1
CuZn34Al2
CuSn5ZnPb
B1010
CuSn10
CuSn5Zn5Pb5
CuZn32Al2Mn2F31
CuZn35Al1
CuSn7ZnPb
C95800
B101
BS1400 AB2
C52400
C91700
C83600
C93200
C90500
C86300
C86200
CC495K
CC762S
CC480K
CC333G
CC332G
CC764S
CC493K
CC483K
CC481K

Standards: PN-EN 1982,  DIN 1705, 1709, 1714,  PN 91/H-87026, ASTM B271, BS 1400 
Material type: Aluminium Bronze, Tin bronze, Leaded bronze; Brass alloy, Special alloy

Gravity casting is a mould casting process, where the liquid metal is poured from a vessel into the mould. The mould fills with gravity force, filling can be controlled by tilting the die. This process guarantee a better surface finish than sand casting and better mechanical properties, both due to rapid solidification. This process has a higher casting rate than sand casting Advantages of this process include the possibility of low gas porosity, and fine grain sizes can be achieved.

Gravity casting is much less complex than Centrifugal Casting. In gravity casting process there is no need to use centrifuges. Advantages of this process is shorter procution lead time than with centrfugal casting process. This process has a lower casting rate than centrifugal casting proces. Disadvantages of gravity casting proces are higher gas proosity ratio than in centrifugal casting.